Description

Flat or square wire is made from base copper with rectangular or square shape, it has high advantages compare with round wire, and applied in many field.

Features and advantages

1，High space factor. Higher density of conductor makes component smaller or makes component with high efficiency, save material cost.

2，The coil made from flat wire has better cooling efficiency.

3，Flat wire can be wound with different mode.

Core technology of Transmo

1， Special design of conductor shape

• Special corner design with irregular shape;

• Special R angle;

• The space ratio of conductor more than 97%;

• "the resistance"is 2-3% lower than round wire.

2,  Fully automatic rolling process;

• Fully automatic multi roller equipment;

• Online laser monitor for dimension;

• Digital controlled takeup process.

• Low fluctuation of dimension.

3， special enamel application technology on corner;

• Developed new applying device with our own patent;

• Solved the problem of corner enamel application;

• The tolerance of the thickness of insulation is less than 0.003mm;

• The insulation thickness at thickness side is 1.0-1.3times of it at width side.

4，Established complete product standard and inspection method. 

There is no international standard for small and fine rectangular wire. The existing international standard is not apply to small and fine rectangular wire. Based on customers experience in application, Transmo developed enterprise standard for small and fine rectangular wire.

Product features

1，High breakdown voltage. Transmo corner enamel application technology ensured the uniform of insulation, avoided weak point at corner. The breakdown voltage can be meet the requirement of customers.

2，Thin and uniform insulation

• Thickness of conductor: 0.03 - 0.06 mm; width of conductor: 0.2-0.4 mm

• Thickness of insulation (single side): 0.002-0.004 mm, thickness of self-bonding layer:(single side): 0.001-0.003mm

• Special enamel applying device matches special production process.

• Breakdown voltage: ≥200 V, Pin hole: ≤5/m

4，Very good adherence

• Special surface treatment;

• Advanced quantitative enamel applying technology;

• The adherence feature is better than the product of competitors;

• No crack with different winding method.

Product range

Applications:

Inductors, transformers, filters, mutual inductors, motors, voice coils, solenoid valves.

Product designation